This is part 26 of our series: 31 DAYS of Setting Up Shop! You can find the entire list of days, in order, on our Setting Up Shop Index Page. I'll add each new entry to this list as it is published.
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{production}
Production is one of my favorite parts of making product.
After I have an idea, I make a prototype of the product. I try to keep track of how much time it takes to make, how much the materials cost, and how many steps there are. While I'm making it, I imagine what it would take to make several (or several dozen) at a time and estimate how I could price them.
Once I have the item plan down to the minimal cost and the fewest number of steps, I'm ready to begin {production}.
Batch quantities:
How many items make a batch? When you are starting out with a new product, make small batches. You might realize when you are halfway through that you are making it harder than it has to be, and it's better to have all of those kinks out before you make really large quantities. For me, the more the steps, the fewer items in a batch. My sweater dolls have lots of steps, so I only make them once a year, and I only make 3-4 of them.
For smaller items, I like to make bigger batches. The last time I made these spool photo holders, I made a batch of about 4 dozen.
Interestingly, I've noticed that whatever the product, each batch tends to have a retail value of somewhere between $60 and $120. Just something I've noticed.
When you are preparing for your production line, assemble all the supplies you'll need, stay as organized as possible, and set aside some space for your unfinished items to reside between steps.
Then, break up your production into separate steps, and work on each assembly step separately. The few seconds that it takes to switch from step to step add up really fast, so this style of creating saves amazing amounts of time.
The only time that I deviate from this style of making product, is when I'm facing a looming deadline. If you have 12 pillows to make, but only a few hours to make them, set for yourself a time when you will stop your production line and just get things finished. When that time arrives, take your pillows, and finish them one at a time until your time is up. This way. at least you'll have something done. It's better to have 4 finished pillows than 12 almost-finished pillows, right?
Do you make things this way? What tips do you have to share with your fellow readers??